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  • Full automatic one pull one mask machine

    Full automatic one pull one mask machine

    detail intruduction

    Full-automatic face mask making production line GC-19501

    1e4ee4517507287a1544acb31936cb29_2(1).jpg

    Sample photos:


    10f9bf986653881f6bad0d37822d32bb_3(1).jpg

    (advantage) advantage1 The whole machine adopts aluminum alloy structure, which is more beautiful and sturdy2 High stability3 The full-automatic external ear belt spot welding machine can simultaneously make the mask sheet and the external ear welding spot welding part, which can save labor. Once the non-woven fabric raw materials are used up in the production process, the machine can automatically stop. Fully automatic outer ear spot welding machine produces masks sheet and outer ear welding spot welding part at the same time, which can save labor Once the non woven fabric material is used up in the production process, the machine will automatically stop

    Production line structure: a host (mask forming machine) and a servo ear belt welding machine (external ear belt) are connected through a transmission line. It can realize the full-automatic production process of coil feeding, folding and pressing forming, slitting, ear belt feeding machine welding and blanking. A host (masks forming machine) plus two ear band welding machines (outer ear bands) are connected by a one-to-one transmission line It can achieve the full-automatic production process from coil feeding, folding and pressing, and sliding, ear band feeding machine welding, and unloading Technical parameter:


    Machine model

    GC-1950-1

    Output

    80-120 pieces / min

    Voltage

    220V/50hz

    Machine dimension

    5300*3300*1700mm ((length * width * height) 5300*3300*1700mm ((l*w*h)

    Mask size

    17.5*9.5cm

    Power

    11KW

    Machine weight

    1000Kg

    Three tier raw material report:

    Serial number

    Melt blown cloth

    Non woven fabric

    Non woven fabric

    Nose bridge strip

    Ear belt

    Pictures

    a311d63da7882e1ea02892a09db0b0a2_7.jpg

    d47299c1ca6d6d5967ae6a21ce525523_8.jpg

    359262d400c43620efb38a37e50e6a33_9.jpg

    8277a940cf15a69cdb22bf3430aea9cb_10.jpg

    Specification scale

    (width):17.5cm gram weight:20g

    (width):17.5cm gram weight:20g

    (width):19.5cm gram weight:25g

    Width: 3mm thickness: 1mm length: 95mm

    Width: 2.5mm length: 20cm


    Main machine configuration sheet:

    The one driven one full-automatic plane mask production line adopts advanced design. It only needs to install the production raw materials on the feeding rack. After the modulation is completed, the machine can realize automatic production. Only one person is required to operate the packaging, which fully realizes the whole process automatic production. The equipment adopts ultrasonic welding method, with beautiful style, health and environmental protection.

    The output is 80-120 pieces per minute, the length of the nose bar is adjustable, and the product size error is ± 1mm. Various specifications of mask pieces can be realized by changing some molds according to the demand. This machine can produce various non-woven mask, smooth cloth mask, gauze mask, activated carbon mask, double nose line mask, etc.

    1. The one-to-one full automatic flat masks production line advances advanced design It only needs to place the raw materials on the feeding rack After the modulation is completed, the machine can automatically produce Only one person needed to operate the packaging, which fully realizes the entire automated production The equipment advocates ultra sonic welding method, with beautiful appearance, sanitation and environmental protection

    The output is 80-120 per minutes, the length of the nose bridge strip is adjustable, and the product size error is fluctuating to 1 millimetre. According to the needs of replacing some molds, a variety of masks sheets can be achieved. This machine can produce non-woven masks, smooth cloth masks, gauze masks, activated carbon masks, double nose line masks, etc.


    2. configuration list


    Serial number

    type

    brand

    Remarks

    1

    touch screen

    Kunlun Tongtai

    2

    PLC

    Siemens

    3

    Intermediate relay

    OMRON

    4

    Circuit breaker

    Schneider

    5

    contactor

    Schneider

    6

    Two position rotary button

    Schneider

    7

    Jog button

    Schneider

    8

    Jog button

    Schneider

    9

    Jog button

    Schneider

    10

    Emergency stop button

    Schneider

    11

    inverter

    Schneider

    12

    Cooling fan

    China

    NO.

    Name

    Brand

    Specification

    1

    touch screen

    MCGS

    2

    PLC

    SIEMENS

    3

    auxiliary relay

    OMRON

    4

    Circuit breaker

    Schneider

    5

    Contactor

    Schneider

    6

    Two Button rotary switch

    Schneider

    7

    Inching button

    Schneider

    8

    Inching button

    Schneider

    9

    Inching button

    Schneider

    10

    Scram button

    Schneider

    11

    Frequency transformer

    Schneider

    12

    Radiator fan

    China

    Serial number item


    Product name


    Product picturepicture


    Machine advantage description

    1



    Cutting rubber spoke & Cuttingrubber poke & Traction roller

    a30d23bcffd1d3bc35ca3a11ced8857d_11.jpg

    We use steel to cover both sides of the rubber root, so the rubber will not break from the side after long-term use. Use silicone rubber instead of butyl wax. Silicone rubber material has good wear resistance and will not crack. Use steel covers the two sides of the rubber root to prevent breakdown after long time operation Use silicone rubber material instead of butadiene wax Silicon rubber has good wear resistance and will notcrack

    2


    PLC touch panel

    34ae6e2f6ba493c8535915e95d27f712_12.jpg

    Siemens PLC system. Siemens plckunluntongtai touch panel

    3



    Nose bridge feeding device

    a0aaeb9b85b4e53ceb970dc301217262_13.jpg

    We use the nose bar direct feeding device, which can ensure that the nose bar can be inserted more straightly during the processing, so the finished mask will be flat and beautiful. Directly feed the nose bridge to device to ensure the nose bridge inserted more carefully, so the finished mask will be flat and look nice

    4



    Electric control box

    5bfbaeb82e925288542e619142dc244b_14.jpg

    We use Siemens PLC system

    5


    Motor

    74cb43134d76523db360a484fd07609e_15.jpg

    Gear motor

    6




    Fan

    9e27cd0ff6bc841bbe87f9760a915232_16.jpg

    We installed the fan near the ultrasonic horn to reduce the temperature of the horn and prolong the service life of the ultrasonic. Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life

    7


    Ultrasonic welding system

    a63920cbb5c1e91753001f818ea42e3b_17.jpg

    There is an ultrasonic system in the mask body machine. One ultrasonic system in the mask machine

    Configuration sheet of servo ear band spot welding part: the servo type ear band welding machine uses ultrasonic welding to fuse the elastic band at both ends of the mask. Only one operator is required to place the mask body piece by piece in the mask panel, and the subsequent actions are automatically completed by the equipment until the finished product is completed. This machine adopts servo and step-by-step drive, with accurate transmission and adjustable speed. Ultrasonic welding method is adopted to fuse the elastic band to the inner side of both ends of the mask body, which is the last processing procedure of the inner ear mask production Only one operator needs to place the mask body piece by piece in the mask plate, and the equipment will automatically complete the following actions until the finished product This machine adopts serve step drive, drive accurate, speed adjustable

    Technical parameter

    Machine dimension


    2100*1000*1600mm

    Voltage


    AC 220V,50-60HZ

    Production speed


    80-120 PCs/min

    Power


    2.7KW

    Configuration list

    Serial number

    type

    brand

    Remarks

    1

    touch screen

    Kunlun Tongtai

    2

    PLC

    Siemens

    3

    PLC extension

    Siemens

    4

    Intermediate relay

    OMRON

    5

    Circuit breaker

    Schneider

    6

    contactor

    Schneider

    7

    Two position rotary button

    Schneider

    8

    Jog button

    Schneider

    9

    Jog button

    Schneider

    10

    Jog button

    Schneider

    11

    Emergency stop button

    Schneider

    12

    Switching Mode Power Supply

    Mingwei

    13

    Cooling fan + square dust cover (gray)

    China

    14

    servo motor

    Mitsubishi

    15

    Servo motor driver

    Mitsubishi

    16

    cylinder

    AirTAC

    17

    ultrasonic

    China

    18

    solenoid valve

    Taiwan gold ware

    19

    Proximity switch

    OMRON

    20

    Photoelectric switch

    OMRON

    21

    Single phase motor

    Songgang

    22

    Air switch

    Schneider

    No.

    Name

    Brand

    Specification

    1

    Touch Screen

    MCGS

    2

    PLC

    Siemens

    3

    PLC Expansion

    Siemens

    4

    Auxiliary Relay

    OMRON

    5

    Circuit Breaker

    Schneider

    6

    Contactor

    Schneider

    7

    Two Button rotary switch

    Schneider

    8

    Inching Button

    Schneider

    9

    Inching Button

    Schneider

    10

    Inching Button

    Schneider

    11

    Scram Button

    Schneider

    12

    Power Supply Switch

    MW

    13

    Radiator fan& Square shield (gray)

    China

    14

    Servo Motor

    MITSUBISHI

    15

    Servo Motor Drive

    MITSUBISHI

    16

    Cylinder

    Air TAC

    17

    Ultrasonic

    China

    18

    Solenoid Valve

    Mindman

    19

    Proximity Switch

    OMORN

    20

    Photoelectric Switch

    OMORN

    21

    Single Phase Motor

    SONGGANG

    22

    Air Switch

    Schneider

    Serial No

    Product name

    Product picture

    Machine advantage description

    1


    Servo motor

    7d46a48b9abd432b2aedc6953d3a80a7_18.jpg

    We use Mitsubishi servo motor to make the machine work stably. Use Mitsubishi servo motor to stabilize the machine It's No.1 brand in the mask machine industry

    2

    Touch panel

    d7417eace6dd3d7624113c4b0a303242_19.jpg

    Siemens PLC system

    3

    Electric control box

    eebb5e0916bafe4ffe07bdbbdb55aaf8_20.jpg

    We use Siemens PLC system

    4

    Fan

    04ab4d202d1c61c3eae93aba7aba8741_21.jpg

    We installed the fan near the ultrasonic horn to reduce the temperature of the horn and prolong the service life of the ultrasonic. Install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the ultrasonic life

    5

    Acoustic welding system

    bd420d3a17a1597e346359cfed3f6d04_22.jpg

    Two ultrasonic systems in the ear loop welding machine

    6

    Finished mask pusher device

    4d1b41c0c26a206a293e3be83df4ec61_23.jpg

    Use cylinder type mask finished product pushing device

    7

    Independent conveyor belt

    40c69a732fdb6693ae26f2ad852d2630_24.jpg

    We install mask sheet conveyor belt


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